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Powders for Plasma Transferred Arc (PTA)

The PTA welding process compresses a free arc column using a water-cooled copper nozzle, concentrating the energy and fully ionizing the gas within the arc. This type of arc is known as a plasma arc, which can reach temperatures of 10,000 to 20,000°C. The intense heat rapidly melts both the alloy powder and the surface of the base material, forming a high-quality alloy weld layer on the substrate.

    Plasma Transferred Arc (PTA) Welding


    Process Heat Source High Energy Plasma Transferred Arc
    Process The High-Energy Plasma Transferred Arc melts the surface of the base material while simultaneously introducing metal powder into the arc, where it is also melted. As the materials solidify, a metallurgical bond forms between the filler and the base material.
    Typical Process Characteristics Deposition Efficiency: 2-12 kg/hour, Suitable for automation
    Characteristics Plasma Transferred Arc (PTA) surface welding is a thermal coating technique designed to enhance the wear and corrosion resistance of metallic surfaces.
    Appliocation It can be applied to various components in multi industries, such as oil and gas, energy sectors, and automotive.
    Besides, it is suitable for high-volume automated applications, such as automotive engine valve coatings. The process features low substrate dilution and is compatible with a wide range of materials.

    Nickel based (NiSF) overlay welding powders


    CMI Ni25PTA

    Particle size: 150/53 µm

    Chemistry: Ni 3.2Si 1B 0.8Fe 5Cr 0.01C

    Powder type: Gas atomised

    Typical deposition techniques: Laser cladding, plasma transferred arc (PTA)

    Hardness:25 HRC ( PTA)

    Application:Glass mould

     

    CMI Ni15AA

    Particle size: 150/53 µm

    Chemistry: Ni 3.2Si 1.3B 0.8Fe 0.3Cr 20Cu 0.03C

    Powder type: Gas atomised

    Typical deposition techniques: Laser cladding, plasma transferred arc (PTA)

    Hardness:15 HRC ( PTA)

    CMI Ni15AAL

    Particle size: 150/53 µm

    Chemistry: Ni 1.9Si 1.2B 0.4Fe 19.5Cu 0.04C

    Powder type: Gas atomised

    Typical deposition techniques: Laser cladding, plasma transferred arc (PTA)

    Hardness:15 HRC ( PTA)

    CMI Ni30

    Particle size: 150/53 µm

    Chemistry: Ni 3.2Si 1.2B 0.8Fe 0.3Cr 0.04C

    Powder type: Gas atomised

    Typical deposition techniques: Laser cladding, plasma transferred arc (PTA)

    Hardness: 30 HRC ( PTA)

    CMI Ni26

    Particle size: 150/53 µm

    Chemistry: Ni 3.3Si 1B 1.5Fe 4.5Cr 0.04C

    Powder type: Gas atomised

    Typical deposition techniques: Laser cladding, plasma transferred arc (PTA)

    Hardness: 25 HRC ( PTA)

    CMI Ni40

    Particle size: 150/53 µm

    Chemistry: Ni 3.8Si 1.9B 0.8Fe 0.04C

    Powder type: Gas atomised

    Typical deposition techniques: Laser cladding, plasma transferred arc (PTA)

    Hardness: 40 HRC ( PTA)

    CMI Ni56

    Particle size: 150/53 µm

    Chemistry: Ni 5.2Si 2.0B 3.5Fe 18Cr 0.8C

    Powder type: Gas atomised

    Typical deposition techniques: Laser cladding, plasma transferred arc (PTA)

    Hardness: 57 HRC ( PTA)